Saudi K-KEM
  • Home
  • About Us
    • Corporate Overview
    • Vision and Mission
    • HSE Policy
    • Quality Policy
    • Our Partners
    • Our Clients
  • Our Services

    Non-Destructive Testing and Inspection

    Conventional NDT Advanced NDT Third Party Inspection NDT Training & Consultancy

    Vibration and Condition Monitoring

    Vibration & Rotating Equipment Services Thermography UT Scan

    Asset Management Consultancy

    RBI Services Asset Integrity Services Fitness for Service Failure Analysis

    Rope Access & Drone Inspection Service

    Rope Access Services (IRATA) Industrial Aerial Visual Drone Inspections

    Engineering Consultancy

    Engineering Studies Basic & Detail Engineering Design Engineering Analysis Laser Scan and Digital Twins

    Safety Services

    Confined Space Monitoring System Plant Temporary Gate Entry Plant ID Support Services Plant ID Portal/Digitization
  • Products
  • Media
  • Career
  • Contact Us
Advance NDT

Advanced NDT

Ultrasonic Scanning (B-Scan, C-Scan)

B-Scan

B-scan commonly used with conventional flaw detectors and corrosion thickness gages to plot the depth of reflectors with respect to their linear position. The thickness plotted as a function of time or position while the transducer scanned along the part to provide its depth profile.

B-scan

C-Scan

C-scan a two dimensional presentation of data displayed as a top or planar view of a test piece, similar in its graphic perspective to an x-ray image, where color represents the gated signal amplitude or depth at each point in the test piece mapped to its position. Planar images can be generated on flat parts by tracking data to X-Y position, or on cylindrical parts by tracking axial and angular position.

C-scan

Eddy Current Testing – For Weld Test

Eddy Current Non Destructive Testing is a reliable, quick and inexpensive way to carry out preventative maintenance and ensure safety.

In welding inspection there is a need to detect surface breaking defects. For magnetic material e.g. carbon steel, generally magnetic particle inspection is used. However, eddy current inspection offers a number of advantages:

  • No consumables used – e.g. ink & contrast paint.
  • Ability to test areas with poor access.
  • No surface preparation required – e.g. paint doesn’t need to be removed, saving time in preparation for the inspection and in any recoating of surfaces
  • Improved sensitivity – ability to detect smaller defects using specially developed Weld Probes.
Weld ECT

Tubing Inspections

Eddy Current Testing (ECT) – for Non Ferrous Tube Inspection

Eddy Current Testing (ECT) is a noncontact method used to inspect non-ferromagnetic tubing. This technique is suitable for detecting and sizing metal discontinuities such as corrosion, erosion, wear, pitting, baffle cuts, wall loss, and cracks in nonferrous materials.

ECT
Remote Field Electromagnetic Testing (RFET) – For Ferrous Tube Inspection

Remote Field Electromagnetic Testing (RFET) is being used to successfully inspect ferromagnetic tubing such as carbon steel or ferrite stainless steel. This technology offers good sensitivity when detecting and measuring volumetric defects resulting from erosion, corrosion, wear, and baffle cuts.

RFET
Magnetic Flux Leakage (MFL) – For Ferrous Tube Inspection

Magnetic flux leakage (MFL) is a fast inspection technique, suitable for measuring wall loss and detecting sharp defects such as pitting, grooving, and circumferential cracks. MFL is effective for aluminum-finned carbon steel tubes, because the magnetic field is almost completely unaffected by the presence of such fins.

MFL
Internal Rotary Inspection System (IRIS) – For Ferrous and Non Ferrous Tube Inspection

The ultrasonic IRIS option is used to inspect a wide range of materials, including ferrous, nonferrous, and non-metallic tubing. This technique detects and sizes wall loss resulting from corrosion, erosion, wear, pitting, cracking, and baffle cuts.

IRIS
Saturated Eddy Current Testing – For Ferrous Tube Inspection

Eddy Current Tube Inspection is great for non ferrous tubing and provides rapid inspection compared to other types such as IRIS. ECT tube inspection can record and save tube data rapidly to then be analyzed by a technician at a later date.

SECT
Acoustic Eye – For Ferrous and Non Ferrous Tube Inspection

Acoustic Eye’s non-invasive solution for inner diameter inspection of today’s hard-to-inspect tubes up to 4″ enables ultra-fast, accurate inspection of boilers, Fin Fans and other heat exchangers regardless of tube shape or material.

Acoustic Eye

Boroscope Inspection

Borescopes are very useful for visual inspection work where the target area is inaccessible by other means, or where accessibility may require destructive, time consuming and/or expensive dismounting activities.

Boroscope

Infrared Thermography

Infrared Thermography
SPECIAL FEATURES See Through Flames

The GF309 is equipped with a special “flame filter” that allows you to see and measure high temperatures (up to +1500°C) through flames. Ideal for furnace and boiler inspections.

Wide Temperature Range

The FLIR GF309 visualizes temperatures from -20°C to +1,500°C. This makes the camera extremely suited for high temperature inspections.

Dual Use

The FLIR GF309 can be used both for internal and external furnace and maintenance inspections and can make also the smallest of temperature differences clearly visible.

Heat Shield

A nickel coated heat shield improves worker safety and comfort during inspection.

Available Lenses

The FLIR GF309 comes either with a fixed 14.5° lens or with a fixed 24° lens. A version with interchangeable lenses is also available but requires a US Department of State license.

Cooled Detector

The FLIR GF309 contains a cooled Indium Antimonite (InSb) detector. This highly sensitive detector is spectrally tuned to 3.8 – 4.05 micrometer waveband for seeing through flames.

SEEING IT THROUGH FLAMES The FLIR GF309 is an IR camera for the high-temperature measurement of industrial furnaces, chemical heaters, and coal-fired boilers, without the need to shut down the operation. The portable camera also greatly improves operator safety, by measuring through flames at a safe distance, for all types of furnaces. A good knowledge of the furnace condition can avert failures and unscheduled shutdowns.

Industrial furnaces, heaters, and boilers are found in the chemical, petrochemical, and utility industries.

Positive Material Identification (PMI)

Handheld XRF analyzers provide fast, accurate chemistry and alloy identification in PMI applications including piping, valves, welds, components, and pressure vessels. Vanta analyzers are essential for:

  • Ensuring the correct alloy components are installed in critical locations.
  • Complying with American Petroleum Institute (API) Recommended Practice (RP) 578 – Material Verification Program for New and Existing Alloy Piping Systems.
  • Detecting sulfidation corrosion susceptibility (API RP 939-C).
  • Evaluating flow accelerated corrosion (FAC) susceptibility.
  • Discerning residual element corrosion susceptibility in hydrofluoric acid (HF) alkylation units.
  • Cloud technology enabled.
PMI

Small Controlled Area Radiation (SCAR)

Radiography is a well-established conventional NDT technique with inherent risks associated with the use of radiation. Managing the safety risk by the setting of ‘controlled areas’ has the adverse effect of reducing clients’ production time. It was this clear market pull that triggered the innovative capability of Oceaneering to develop the ‘Small Controlled Area Radiography’ (SCAR) system. The system enables radiography to be performed in the heart of the workplace without disruption to normal operations.

SCAR-a directional gamma radiography system for use in areas congested with workers, confined spaces, or where radiation output must be kept to an absolute minimum so not to disrupt normal operations.

SCAR has been developed with safety and productivity as the main objectives, and has simply set the precedent for safer radiography in the industry.

SCAR

Short Range Ultrasonic (SRUT)

Short Range Ultrasonic testing – SRUT is a screening non-destructive test method to detect corrosion on the pipe wall or plates concealed under support structures or structural shell.

  • High penetrating power, which allows the detection of flaws deep in the part.
  • High sensitivity, permitting the detection of extremely small flaws.
  • Greater accuracy than other nondestructive methods in determining the depth of internal flaws and the thickness of parts with parallel surfaces.
  • Non-hazardous to operations or to nearby personnel and has no effect on equipment and materials in the vicinity.
  • Capable of portable or highly automated operation.
  • Results are immediate. Hence on the spot decisions can be made.
  • It needs to access only one surface of the product that is being inspected.
SRUT

MFL For Tank Floor Scanning

The Floormap combines two distinct technologies, MFL and STARS. The introduction of STARS (Surface topology air-gap reluctance sensors) enables the scanner to determine whether there is corrosion top side, bottom side or below the surface coating.

Improved signal to noise ratio combined with STARS and MFL ensures a more accurate and efficient inspection of coated and thicker plates.

  • Advanced defect sizing and classification tools
  • Auditable inspection data
  • Full tank floor mapping
  • Full data recording
  • High probability of detection
  • Inspection confidence
  • Field proven durability & reliability
MFL

Rapid Motion Scanner (RMS)

The RMS2 is a high speed, high accuracy remote access ultrasonic corrosion mapping system designed to evaluate the condition of assets as storage tanks, pipelines, pressure vessels and other critical equipment, supporting efficient inspection programme that support integrity management processes to ensure effective and safe operation.

The RMS2 ultrasonic scanner can give 100% coverage in a band up to 1000 mm wide, significantly increasing Probability of Detection (POD) of defects and corrosion, enabling engineers to determine the optimum repair strategy and improve remaining life assessment (RLA) & risk based inspection (RBI) maintenance programs.

The RMS2 is extremely flexible with a range of scanning heads to suit different inspection requirements.

  • Remote access ultrasonic corrosion mapping system
  • Very high productivity 17 m2/8 hr shift
  • Very high accuracy scanning
  • Full of line analysis and re-processing
RMS

Time Of Flight Diffraction (TOFD)

TOFD

Time-of-flight diffraction (TOFD) method of ultrasonic testing is a sensitive and accurate method for the nondestructive testing of welds for defects.

Measuring the amplitude of reflected signal is a relatively unreliable method of sizing defects because the amplitude strongly depends on the orientation of the crack. Instead of amplitude, TOFD uses the time of flight of an ultrasonic pulse to determine the position and size of a reflector.

  • A computerised and automated system for weld inspection.
  • Probes are mounted on a buggy that travels along a weld, recording data as it moves.
  • Compared to conventional methods of ultrasonic testing, TOFD is sensitive to cracks and measures their dimensions accurately.
  • TOFD has a dead zone where it is not sensitive to defects, hence TOFD ought always to be supplemented by a conventional pulse-echo examination or phased array. The pulse echo probes are commonly mounted on the same buggy as the TOFD probes.

Phased Array Ultrasonic Testing (PAUT)

Phased array ultrasonics testing (PAUT) is an advanced method of ultrasonic testing that has applications in industrial nondestructive testing. This method is an advanced NDT method that is used to detect discontinuities i.e. cracks or flaws and thereby determine component quality. Due to the possibility to control parameters such as beam angle and focal distance, this method is very efficient regarding the defect detection and speed of testing.[1] Apart from detecting flaws in components, phased array can also be used for wall thickness measurements in conjunction with corrosion testing.[2][3] Phased array can be used for the following industrial purposes:

  • Inspection of welds
  • Thickness measurements
  • Corrosion inspection
  • PAUT Validation/Demonstration Blocks
  • Rolling stock inspection (wheels and axles)
  • PAUT & TOFD Standard Calibration Blocks
PAUT

Guided Wave Testing

Guided Wave Testing

Guided wave testing (GWT) is a non-destructive evaluation method. The method employs acoustic waves that propagate along an elongated structure while guided by its boundaries. This allows the waves to travel a long distance with little loss in energy. Nowadays, GWT is widely used to inspect and screen many engineering structures, particularly for the inspection of metallic pipelines around the world. In some cases, hundreds of meters can be inspected from a single location. There are also some applications for inspecting rail tracks, rods and metal plate structures.

  • Rapid screening for in-service degradation (Long range inspection) – potential to achieve hundreds of meters of inspection range.
  • Detection of internal or external metal loss
  • Reduction in costs of gaining access – insulated line with minimal insulation removal, corrosion under supports without need for lifting, inspection at elevated locations with minimal need for scaffolding, and inspection of road crossings and buried pipes.
  • Data is fully recorded.
  • Fully automated data collection protocols.

Vacuum Test

This test method is suitable for leak detection on pipes, containers and sheet metal structures.

The objective of the vacuum box technique is to locate leaks in a pressure boundary that cannot be directly pressurized. This is accomplished by applying a soapy solution to a local area of the pressure boundary surface and creating a differential pressure across that local area of the boundary.

Vacuum Test

Holiday Testing

Holiday testing is a non-destructive test method applied on protective coatings to detect unacceptable discontinuities such as pinholes and voids. The test involves checking an electric circuit to see if current flows to complete the circuit. This testing is used to find coating film discontinuities that are not readily visible.

The testing is usually performed on tank interiors, chemical storage vessels and buried structures because of the importance of maintaining adequate coating protection in aggressive service environments.

Holiday Testing
Download Company Profile
HSE Policy
Contact us

Social Media

Saudi K-KEM
© 1444 - Saudi K-KEM Engineering Service Company, CR No: 2055012533