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Acoustic Eye Testing – Dolphin G3 |
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Acoustic Eye’s non-invasive solution for inner diameter inspection of today’s hard-to-inspect tubes up to 4″ enables ultra-fast, accurate inspection of boilers, Fin Fans and other heat exchangers regardless of tube shape or material.
Featuring patented Acoustic Pulse Reflectometry (APR) technology, Dolphin G3™ is an advanced, yet easy-to-use tool that overcomes the limitations of many conventional inspection techniques. With its simple operation, automated analysis and report generation, there is far less dependency on operator expertise. Providing reliable inspection of even the most challenging tube sizes and configurations, Acoustic Eye increases inspection cycle efficiency and operational cost savings.
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SPECIAL FEATURES any tube size up to 4″ diameter, regardless of shape, or materials
• Boilers, Fin Fans, other heat exchangers
• U-bends, twisted, spiral wound and flexible tubes
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Ferrous and non-ferrous metals, graphite and plastics
Ultra-fast, non-invasive inspection
• Less than 10 seconds per tube
• Fast enough for 100% inspection if/when needed
• Ideal for emergency situations
• No need for inventory of consumable probes
Less Expertise Required
• Testing is easily performed by any operator with minimal training
• Computer-based data interpretation and report generation
INDUSTRIAL STANDARD
ASTM E2906 / E2906M – 13 Standard Practice for Acoustic Pulse Reflectometry Examination of Tube Bundles
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CYBERHAWK – Aerial Inspection and Surveying Specialist |
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An aerial inspection and surveying using Remotely Operated Aerial Vehicles (ROAVs), whether it’s a close visual inspection of a live flare stack, live transmission tower or topographic survey from the air.
SPECIAL FEATURES
• Save money – An inspection while the asset is still online, 4-6 months before a shutdown, will save you money
• De-risk planned shutdowns and maintenance
• Higher quality information
• Minimum Health & Safety issues
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Guided Wave Testing – Wavemaker G4 |
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The Wavemaker G4 pipe screening system allow long lengths of pipes in difficult to access areas to be quickly screened for corrosion or other defects. Operating on a wide range of pipe sizes, the Wavemaker G4 system employs lightweight transducer rings to send guided wave along the pipe.
The Wavemaker G4 system can be used on most pipes without taking them out of service and with minimal surface preparation.
Sophisticated software routines help categories reflections from changes in the cross section of the pipe.
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SPECIAL FEATURES
• Fluid & gas does not affect test
• Inspection of pipe from 2inch to 72inch diameter
• 100% of the pipe is inspected (within the diagnostic length of the pipe)
• Detects metal loss (internal / external)
• Sensitivity between 1% and 5% loss of cross section depending on conditions
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Thermography – FLIR GF309 |
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SEEING IT THROUGH FLAMES The FLIR GF309 is an IR camera for the high-temperature measurement of industrial furnaces, chemical heaters, and coal-fired boilers, without the need to shut down the operation. The portable camera also greatly improves operator safety, by measuring through flames at a safe distance, for all types of furnaces. A good knowledge of the furnace condition can avert failures and unscheduled shutdowns.
Industrial furnaces, heaters, and boilers are found in the chemical, petrochemical, and utility industries.
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SPECIAL FEATURES See through flames
The GF309 is equipped with a special “flame filter” that allows you to see and measure high temperatures (up to +1500°C) through flames. Ideal for furnace and boiler inspections.
Wide temperature range
The FLIR GF309 visualizes temperatures from -20°C to +1,500°C. This makes the camera extremely suited for high temperature inspections.
Dual use
The FLIR GF309 can be used both for internal and external furnace and maintenance inspections and can make also the smallest of temperature differences clearly visible.
Heat shield
A nickel coated heat shield improves worker safety and comfort during inspection.
Available lenses
The FLIR GF309 comes either with a fixed 14.5° lens or with a fixed 24° lens. A version with interchangeable lenses is also available but requires a US Department of State license.
Cooled detector
The FLIR GF309 contains a cooled Indium Antimonite (InSb) detector. This highly sensitive detector is spectrally tuned to 3.8 – 4.05 micrometer waveband for seeing through flames.
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Rapid Motion Scanner (RMS2) |
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The RMS2 is a high speed, high accuracy remote access ultrasonic corrosion mapping system designed to evaluate the condition of assets as storage tanks, pipelines, pressure vessels and other critical equipment, supporting efficient inspection programme that support integrity management processes to ensure effective and safe operation.
The RMS2 ultrasonic scanner can give 100% coverage in a band up to 1000 mm wide, significantly increasing Probability of Detection (POD) of defects and corrosion, enabling engineers to determine the optimum repair strategy and improve remaining life assessment (RLA) & risk based inspection (RBI) maintenance programs.
The RMS2 is extremely flexible with a range of scanning heads to suit different inspection requirements.
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SPECIAL FEATURES
• Remote access ultrasonic corrosion mapping system
• Very high productivity 17 m2/8 hr shift
• Very high accuracy scanning
• Full of line analysis and re-processing
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Tube Inspection with an Internal Rotating Inspection System (IRIS) for Ferrous and Nonferrous Materials – Olympus MS5800U |
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OVERVIEW
• Boilers
• Feed water heaters
• Air coolers
• Heat exchangers
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The ultrasonic IRIS option is used to inspect a wide range of materials, including ferrous, nonferrous, and non-metallic tubing. This technique detects and sizes wall loss resulting from corrosion, erosion, wear, pitting, cracking, and baffle cuts. Olympus digital IRIS inspection technology is used extensively as a prove-up technique for remote field testing, magnetic flux leakage, and eddy current inspections.
SPECIAL FEATURES
Setup wizard
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Simplifies equipment calibration for different tube diameters and materials. The wizard also generates the reporting code for the inspection.
Real-time gain and gate controls
• UT settings can be modified during the C-scan acquisition for quick optimization of signal detection.
Real-time and continuous color C-scans
• Reduces missed flaws with C-scan displays. To enhance the quality and appearance of your reports, include color maps and cross-section views of defects.
Full tube-length recording
• Used to analyze data off-line, and to assess results with customers.
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Magnetic Flux Leakage (MFL) Tank Floor Inspection System - Silverwing 3DiM |
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The Floormap combines two distinct technologies, MFL and STARS. The introduction of STARS (Surface topology air-gap reluctance sensors) enables the scanner to determine whether there is corrosion top side, bottom side or below the surface coating.
Improved signal to noise ratio combined with STARS and MFL ensures a more accurate and efficient inspection of coated and thicker plates.
KEY BENEFITS
• Advanced defect sizing and classification tools
• Auditable inspection data
• Full tank floor mapping
• Full data recording
• High probability of detection
• Inspection confidence
• Field proven durability & reliability
SPECIAL FEATURES
• Motor driven
• 256 individual sensors (64 channels)
• High Resolution 4.6 x 2 mm
• Advanced signal processing and defect classification tools
• Through coating inspection up to 6 mm including FRP, GRP and SS
• USB based, simplified data transfer
• Digital calibration for different plate thicknesses
• Battery powered, no trailing cables
• Touch screen computer providing immediate plate view for defect assessment
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Tube Inspection with Eddy Current Testing (ECT) – Olympus MS5800E |
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OVERVIEW
• Condensers
• Feed water heaters
• Heat exchangers
• Air conditioners
Eddy current testing is a noncontact method used to inspect non-ferromagnetic tubing. This technique is suitable for detecting and sizing metal discontinuities such as corrosion, erosion, wear, pitting, baffle cuts, wall loss, and cracks in nonferrous materials.
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Two coils are excited with an electrical current, producing a magnetic field around them. The magnetic fields penetrate the tube material and generate opposing alternating currents in the material. These currents are called eddy currents. Any defects that change the eddy current flow also change the impedance of the coils in the probe. These changes in the impedance of the coils are measured and used to detect defects in the tube. Four simultaneous frequencies per input. This feature allows for inspection speeds up to 2 m/s with four frequencies on absolute and differential channels, without signal distortion
SPECIAL FEATURES
• Electronic probe balancing.
• No separate external reference probe is required for absolute channel operation.
• 4 ECT inputs and up to 64 multiplexed channels. The MultiScan™ MS 5800E can support a large number of ECT channels to perform array probe inspections. Compared to single-channel inspection, the array probe technology allows for faster and easier surface coverage.
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Tube Inspection with Magnetic Flux Leakage (MFL) – Olympus MS5800R |
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Magnetic flux leakage (MFL) is a fast inspection technique, suitable for measuring wall loss and detecting sharp defects such as pitting, grooving, and circumferential cracks. MFL is effective for aluminum-finned carbon steel tubes, because the magnetic field is almost completely unaffected by the presence of such fins. |
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OVERVIEW
• Feed water heaters
• Air coolers
• Carbon steel heat exchangers
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Tube Inspection with Remote Field Testing (RFT) – Olympus MS5800R |
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OVERVIEW
• Boilers
• Feed water heaters
• Carbon steel heat exchangers
Remote field testing (RFT) is being used to successfully inspect ferromagnetic tubing such as carbon steel or ferrite stainless steel. This technology offers good sensitivity when detecting and measuring volumetric defects resulting from erosion, corrosion, wear, and baffle cuts.
Olympus remote field probes and the MultiScan™ MS 5800 are used all around the world to successfully inspect heat exchangers, feed water heaters, and boiler tubes.
RFT with up to four different frequencies and real-time mixes.
This feature provides more flexibility for mixing and defect validation. The detection and sizing of flaws at the support plate is made easier with multi frequency inspections and dual-driver operations.
RFT with frequencies ranging from 20 Hz to 250 kHz.
The high frequency available with the MultiScan MS 5800R™ extends RFT inspection to thin materials with low permeability, such as 400-series stainless steel, and other ferromagnetic alloys.
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Positive Material Identification (PMI) - Olympus Vanta |
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OVERVIEW
Vanta™ handheld XRF analyzers provide fast, accurate chemistry and alloy identification in PMI applications including piping, valves, welds, components, and pressure vessels. Vanta analyzers are essential for:
• Ensuring the correct alloy components are installed in critical locations.
• Complying with American Petroleum Institute (API) Recommended Practice (RP) 578 - Material Verification Program for New and Existing Alloy Piping Systems.
• Detecting sulfidation corrosion susceptibility (API RP 939-C).
• Evaluating flow accelerated corrosion (FAC) susceptibility.
• Discerning residual element corrosion susceptibility in hydrofluoric acid (HF) alkylation units.
• Cloud technology enabled.
RUGGED
Vanta analyzers are built for in-service inspection of high temperature systems and hot sample surfaces up to 425 °C for maximum productivity.
Working conditions can be tough on electronic devices and breakdowns cost time and money.
Vanta analyzers are durable for increased uptime and a low cost of ownership.
REVOLUTIONARY
Vanta analyzers give you the same accurate result every time from your first test to your hundredth test. The Vanta Series’ proprietary Axon™ technology uses ultra-low-noise electronics enabling higher X-ray counts per second for fast, accurate, and repeatable results.
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CONTACT US
P.O.Box 2414,
Al Jubail 31951
Kingdom of Saudi Arabia
T.: (+966) 013 344 8522
F.: (+966) 013 344 8533
E.: info@saudikkem.com
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